Transaxle Right Case Disassembly and Reassembly

Precautions: Precautions for Diagnosing Trouble · Precautions for Disassembly and Reassembly · Precautions for Transmission / Transaxle · General safety (00)

Reference: Twin Clutch System Components

Reference: Twin Clutch System Disassembly and Reassembly

Disassembly

1)Remove right bearing outer race mounting plate bolts (1).

2)Remove right bearing outer race mounting plate (1) using flat-bladed screwdriver (2) or the like, and then remove differential assembly (3).

3)Remove magnet (1).

4)Remove differential right bearing outer race (1) using special tools.

Special Tool

(A): 09942–15511
(B): 09944–96013
(C): 09921–26010

5)Remove lower countershaft right bearing outer race (1) using special tools and hydraulic press.

Special Tool

(A): 09924–74510
(B): 09925–14520
(C): 09925–86110

6)Remove upper countershaft right bearing outer race (1) using special tools and hydraulic press.

Special Tool

(A): 09924–74510
(B): 09925–14520
(C): 09925–86110

7)Remove input shaft right bearing outer race (1) using special tool and hydraulic press.

Special Tool

(A): 09926–27910

Reassembly

1)Install differential right bearing outer race (1) using special tools.

Special Tool

(A): 09924–74510
(B): 09944–66010

2)Install differential assembly to transaxle right case.

3)Install magnet (1).

4)Check that dowel pins (1) are securely fitted.

5)Install and tighten right bearing outer race mounting plate (1) according to the following procedure.

a)Tighten right bearing outer race mounting plate bolts No.1 (2) in numerical order (“1” – “5”) evenly and gradually to 20 N·m (2.0 kgf-m, 15.0 lbf-ft).

b)Tighten right bearing outer race mounting plate bolts No.2 (3) in numerical order (“6” – “8”) to specified torque.

c)Tighten right bearing outer race mounting plate bolts No.1 (4) in numerical order (“9” – “10”) to specified torque.

d)Tighten right bearing outer race mounting plate bolts No.1 in numerical order (“1” – “5”) to specified torque.

Tightening torque

Right bearing outer race mounting plate bolt No.1 (M12) (a): 80 N·m (8.2 kgf-m, 59.0 lbf-ft)
Right bearing outer race mounting plate bolt No.2 (M8) (b): 26 N·m (2.7 kgf-m, 19.5 lbf-ft)

6)Install upper countershaft right bearing outer race (1) using special tools.

Special Tool

(A): 09924–74510
(B): 09925–14520
(C): 09925–86110

7)Install lower countershaft right bearing outer race (1) using special tools.

Special Tool

(A): 09924–74510
(B): 09925–14520
(C): 09925–86110

8)Install input shaft right bearing outer race (1) using special tools.

Special Tool

(A): 09924–74510
(B): 09925–14520
(C): 09926–27910

9)After replacing transaxle inner parts, perform TCM and Clutch Initialization.