Suzuki Vitara (LY) 2016-2017 · Service Manual Repair Instructions

Cowl Side Outer Member Removal and Installation

Precautions: Precautions for Body Structure · Precautions for Body, Cab and Accessories · General safety (00)

NOTE:
The figure below shows condition where the following parts are removed.
•Front fender icon 
•Hood lock member and lamp support brace icon 
•Front fender lower bracket, front fender bracket and front fender rear bracket icon 
•Fuel filler door panel icon 
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General Notes
Welding method and number of welding points are the same on both sides. This repair instruction shows procedure for left side.
Removal
1)Unscrew 2 bolts.
2)Drill out welding spots and remove cowl side outer member.
img
[A]: Vehicle right side
icon: This symbol indicates that cowl side outer member and dash side front panel are replaced at the same time.
Installation
NOTE:
•Before conducting any weld, check installation position and condition for installation part(s). icon 
•Perform repair while taking into consideration installation of parts that affect appearance. icon 
1)Install cowl side outer member, tighten 2 bolts temporarily and adjust position relative to adjoining parts.
2)Conduct resistance spot weld and plug weld.
3)Tighten 2 bolts to specified torque.
img
[A]: Vehicle right side
icon1: This symbol indicates that cowl side outer member and dash side front panel are replaced at the same time.
icon2: This symbol indicates that the weld is conducted when front fender bracket is installed.
icon: 23 N·m (2.3 kgf-m, 17.0 lbf-ft)