Suzuki Vitara (LY) 2016-2017 · Service Manual Repair Instructions

Fender Apron Panel, Fender Apron Extension and Front Strut Support Removal and Installation

Precautions: Precautions for Body Structure · Precautions for Body, Cab and Accessories · General safety (00)

NOTE:
The figure below shows condition where the following parts are removed.
•Front fender icon 
•Hood lock member and lamp support brace icon 
•Front fender lower bracket, front fender bracket and front fender rear bracket icon 
•Dash side front panel icon 
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General Notes
Welding method and number of welding points are the same on both sides. This repair instruction shows procedure for left side.
Removal
1)Drill out welding spots and remove fender apron panel, fender apron extension and front strut support.
2)Unscrew bolt and remove fender apron panel, fender apron extension and front strut support. (vehicle left side only)
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[A]: Vehicle left side [B]: Vehicle right side
3)Drill out welding spots and remove front strut support if necessary.
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Installation
NOTE:
•Before conducting any weld, check installation position and condition for installation part(s).
—Front body: icon 
—Underbody: icon 
•Perform repair while taking into consideration installation of parts that affect appearance. icon 
1)Install front strut support.
2)Conduct plug weld or resistance spot weld.
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3)Install fender apron panel and fender apron extension.
4)Conduct plug weld or resistance spot weld.
5)Tighten bolt to specified torque. (vehicle left side only)
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[A]: Vehicle left side [B]: Vehicle right side icon: 8.8 N·m (0.90 kgf-m, 6.5 lbf-ft)