MODULE/FRAME ASSEMBLY
REMOVAL
1. Move glass panel to fully closed position.
2. Disconnect and isolate negative battery cable.
3. Remove sunroof opening trim lace. (Refer to 23 - BODY/SUNROOF/OPENING TRIM LACE - REMOVAL)
4. Remove control switch. (Refer to 23 - BODY/SUNROOF/CONTROL SWITCH - REMOVAL)
5. Remove headliner. (Refer to 23 - BODY/INTERIOR/HEADLINER - REMOVAL)
6. Disconnect wire harness push in fasteners (1) and electrical connector (2) from vehicle harness (3).
7. Disconnect drain tubes from sunroof housing.
8. Cut foam support pad at rear of module if necessary.
9. Remove two module bracket bolts and loosen the remaining fasteners.
10. With the aid of a helper, remove fasteners attaching sunroof module assembly to roof panel.
11. Remove the sunshade. (Refer to 23 - BODY/SUNROOF/SUNSHADE - REMOVAL)
12. Remove the drive motor. (Refer to 23 - BODY/SUNROOF/DRIVE MOTOR - REMOVAL)
13. Remove the wire harness.
14. Remove the trough guides. (Refer to 23 - BODY/SUNROOF/GUIDE ASSEMBLY - REMOVAL)
INSTALLATION
1. Install the trough guides. (Refer to 23 - BODY/SUNROOF/TROUGH GUIDE ASSEMBLY - INSTALLATION)
2. Install the drive motor. (Refer to 23 - BODY/SUNROOF/DRIVE MOTOR - INSTALLATION - VEHICLES BUILT ON 9/10/02 AND LATER)
3. Install the sunshade. (Refer to 23 - BODY/SUNROOF/SUNSHADE - INSTALLATION)
4. Remove the backing tape from the foam support pad, if necessary.
5. Raise rear end of sunroof module assembly and guide into position and start fasteners.
6. Tighten the fasteners to 9 N·m (80 in. lbs.).
7. Connect the drain tubes.
8. Install the wire harness. (Refer to 23 - BODY/SUNROOF/WIRE HARNESS - INSTALLATION)
9. Connect battery negative cable.
10. Temporarily install sunroof switch and perform the sunroof motor teach procedure. (Refer to 23 - BODY/SUNROOF/DRIVE MOTOR - STANDARD PROCEDURE - TEACH PROCEDURE)
11. Test sunroof operation, adjust glass as necessary. (Refer to 23 - BODY/SUNROOF/GLASS PANEL - ADJUSTMENTS)
12. Install the headliner. (Refer to 23 - BODY/INTERIOR/HEADLINER - INSTALLATION)
13. Install the opening trim lace. (Refer to 23 - BODY/SUNROOF/OPENING TRIM LACE - INSTALLATION)