Suzuki Vitara (LY) 2016-2017 · Service Manual K14C · Repair Instructions

Radiator Removal and Installation

Precautions: Precautions for Cooling System · General safety (00)

Removal
1)Remove radiator cooling fan assembly. icon 
2)Remove intercooler. icon 
3)Remove condenser upper and lower bolts. icon 
NOTICE:
The A/C condenser assembly may be damaged if it hits against or interferes with other parts.
Suspend the removed A/C condenser assembly in a place where no damage will be caused during removal and installation of the radiator.
4)Disconnect radiator inlet hose No.1 (1) from radiator.
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5)Remove front bumper lower absorber (1) and radiator support member (2).
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6)Remove radiator from vehicle.
Installation
Reverse removal procedure noting the following points.
•Tighten radiator support member bolts to specified torque.
Tightening torque
Radiator support member bolt (a): 59 N·m (6.0 kgf-m, 43.5 lbf-ft)
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•If there is matchmark on each of hose and pipe, install the hose aligning matchmark on hose with matchmark on pipe and then install each clamp in proper position.
•Refill cooling system with coolant. icon 
•Check cooling system for leakage. icon