Suzuki Vitara (LY) 2016-2017 · Service Manual Repair Instructions

Transaxle Case Disassembly and Reassembly

Precautions: Precautions for Diagnosing Trouble · Precautions for Disassembly and Reassembly · Precautions for Transmission / Transaxle · General safety (00)

Disassembly
1)Remove differential side oil seal (1) using a flat-bladed screwdriver or the like.
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2)Remove pinion and counter driven gear left taper roller bearing outer race (1) and shim using special tools.
Special Tool
(A): 09944–96013
(B): 09942–15511
(C): 09921–26010
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3)Remove differential side left taper roller bearing (1) and shim using special tools.
Special Tool
(A): 09913–75520
(B): 09913–65135
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4)Remove transaxle case plugs (1).
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Reassembly
1)After applying ATF to new O-rings, fit them to transaxle case plugs. Then install plugs to transaxle case.
Tightening torque
Transaxle case plug (a): 7.5 N·m (0.76 kgf-m, 5.5 lbf-ft)
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2)Using special tools, assemble shim and differential side left bearing.
NOTE:
Use shim with the same thickness as removed one.
Special Tool
(A): 09925–86010
(B): 09925–14520
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3)Using special tools, install shim and pinion and counter driven gear left bearing outer race.
NOTE:
Use shim with the same thickness as removed one.
Special Tool
(A): 09924–74510
(B): 09944–68210
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4)Using special tools, install new differential side oil seal to transaxle case evenly at specified position shown in figure.
Special Tool
(A): 09924–74510
(B): 09925–16510
Differential side oil seal installing depth
“a”: 2.6 – 3.6 mm (0.11 – 0.14 in.)
5)Apply grease to oil seal lip.
: Grease 99000–25030 (SUZUKI Super Grease C)
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