Suzuki Vitara (LY) 2016-2017 · Service Manual Repair Instructions

A/T Assembly Components

Precautions: Precautions for Diagnosing Trouble · Precautions for Disassembly and Reassembly · Precautions for Transmission / Transaxle · General safety (00)

Outer Parts and Valve Body

[A]:	Positioning type	12.	ATF filler plug	:	21 N·m (2.1 kgf-m, 15.5 lbf-ft)
[B]:	Standard type	13.	Solenoid harness with ATF temperature sensor	:	7.5 N·m (0.76 kgf-m, 5.5 lbf-ft)
[C]:	Torx^® type	14.	Input shaft speed sensor	:	47 N·m (4.8 kgf-m, 35.0 lbf-ft)
[D]:	Hexagon head type	15.	Solenoid harness lock plate	:	25 N·m (2.5 kgf-m, 18.5 lbf-ft)
1.	Valve body assembly : Do not disassemble.	16.	ATF temperature clamp	:	39 N·m (4.0 kgf-m, 29.0 lbf-ft)
2.	Valve body bolt : For tightening order, refer to “Installation” under Valve Body Assembly Removal and Installation.	17-1.	Drive plate to torque converter No.1 bolt : For tightening order, refer to “Remounting” under A/T Assembly Dismounting and Remounting (M16A Model). : For tightening order, refer to “Remounting” under A/T Assembly Dismounting and Remounting (K14C Model).	:	5.4 N·m (0.55 kgf-m, 4.0 lbf-ft)
3.	Transaxle side oil pan bolt : For tightening order, refer to “Installation” under Valve Body Assembly Removal and Installation.	17-2.	Drive plate to torque converter No.2 bolt : For tightening order, refer to “Remounting” under A/T Assembly Dismounting and Remounting (M16A Model). : For tightening order, refer to “Remounting” under A/T Assembly Dismounting and Remounting (K14C Model).	:	23 N·m (2.3 kgf-m, 17.0 lbf-ft)
4.	Transaxle side oil pan	18.	Drive plate	:	75 N·m (7.6 kgf-m, 55.5 lbf-ft)
5.	ATF cooler	19.	Drive plate bolt	:	94 N·m (9.6 kgf-m, 69.5 lbf-ft)
6.	ATF drain plug	20.	Breather hose	:	55 N·m (5.6 kgf-m, 40.5 lbf-ft)
7.	ATF over flow plug	21.	Breather plug	:	88 N·m (9.0 kgf-m, 65.0 lbf-ft)
8.	Torque converter	22.	Transmission and transfer stiffener (4WD model)	:	37 N·m (3.8 kgf-m, 27.5 lbf-ft)
9.	Oil pump oil seal : Apply grease 99000-25030 to oil seal lip.	:	10 N·m (1.0 kgf-m, 7.5 lbf-ft)	:	Do not reuse.
10.	Differential side oil seal : Apply grease 99000-25030 to oil seal lip.	:	7.0 N·m (0.71 kgf-m, 5.5 lbf-ft)
11.	TCM	:	13 N·m (1.3 kgf-m, 9.5 lbf-ft)

Inner Parts

[A]:	M16A model	14.	1st and reverse brake separator plate	29.	Input shaft thrust bearing race
[B]:	K14C model	15.	1st and reverse brake snap ring No.1	30.	Input shaft thrust bearing
1.	Transaxle case	16.	Direct clutch thrust bearing race	31.	Front planetary gear assembly and input shaft
2.	Pinion and counter driven gear assembly	17.	Direct clutch thrust bearing	32.	Reverse clutch assembly
3.	Differential assembly	18.	Direct clutch assembly	33.	B1 brake band
4.	B1 brake band anchor bolt	19.	Rear planetary sun gear No.2 thrust bearing race No.2	34.	Oil pump thrust washer
5.	B1 brake piston spring	20.	Rear planetary sun gear No.2 thrust bearing	35.	Oil pump assembly : For components, refer to Oil Pump Assembly Components.
6.	B1 brake piston	21.	Rear planetary sun gear No.2 thrust bearing race No.1	36.	Oil strainer assembly
7.	B1 brake piston cover	22.	Rear planetary gear assembly and one-way clutch	37.	1st and reverse brake retaining plate No.2
8.	B1 brake piston cover snap ring	23.	Counter drive gear assembly	:	25 N·m (2.5 kgf-m, 18.5 lbf-ft)
9.	1st and reverse brake piston	24.	Output shaft speed sensor	:	5.4 N·m (0.55 kgf-m, 4.0 lbf-ft)
10.	1st and reverse brake return spring	25.	Sun gear input drum	:	62 N·m (6.3 kgf-m, 46.0 lbf-ft)
11.	1st and reverse brake snap ring No.2	26.	Sun gear input drum thrust bearing race	:	167 N·m (17.0 kgf-m, 123.5 lbf-ft)
12.	1st and reverse brake retaining plate No.1	27.	Sun gear input drum thrust bearing	:	Apply ATF.
13.	1st and reverse brake disc	28.	Forward clutch assembly	:	Do not reuse.

Torque Converter Housing

1.	Torque converter housing	4.	Lubrication tube	:	5.4 N·m (0.55 kgf-m, 4.0 lbf-ft)
2.	Oil cleaner magnet	5.	Lubrication tube clamp	:	29 N·m (3.0 kgf-m, 21.5 lbf-ft)
3.	Oil reservoir lock plate	6.	Torque converter housing bolts : For tightening order, refer to A/T Assembly Reassembly.

Transaxle Case

1.	Manual valve lever	8.	Manual detent spring cover	15.	Parking lock pawl shaft
2.	Parking lock rod	9.	Spring guide sleeve	16.	Manual shift shaft oil seal
3.	Oil seal ring	10.	Parking guide spring	:	9.8 N·m (1.0 kgf-m, 7.5 lbf-ft)
4.	Transaxle case plate No.2	11.	Parking lock pawl bracket	:	Apply ATF.
5.	Transaxle lubrication tube	12.	Parking lock pin	:	Do not reuse.
6.	Transaxle lubrication tube clamp	13.	Parking lock pawl
7.	Manual detent spring	14.	Parking lock pawl spring

Thrust Bearing, Thrust Bearing Race and Thrust Washer

1.	Oil pump assembly	13.	Forward clutch assembly	25.	Rear planetary sun gear No.2 thrust bearing
2.	Oil pump thrust washer	14.	Sun gear input drum thrust bearing	26.	Rear planetary sun gear No.2 thrust bearing race No.2
3.	Reverse clutch assembly	15.	Sun gear input drum thrust bearing race	27.	Rear planetary carrier thrust washer No.1
4.	Front planetary carrier washer No.1	16.	Sun gear input drum	28.	Rear planetary gear assembly
5.	Front planetary gear assembly	17.	Counter drive gear assembly	29.	Rear planetary carrier thrust washer No.2
6.	Front planetary carrier washer No.2	18.	1st and reverse brake snap ring No.2	30.	Direct clutch assembly
7.	Front planetary sun gear	19.	One-way clutch assembly	31.	Direct clutch thrust bearing
8.	Front planetary carrier thrust bearing	20.	Rear planetary sun gear No.1	32.	Direct clutch thrust bearing race
9.	Front planetary carrier thrust bearing race	21.	Rear planetary sun gear No.1 thrust bearing	:	Apply ATF.
10.	Input shaft	22.	Rear planetary sun gear No.1 thrust bearing race	:	Do not reuse.
11.	Input shaft thrust bearing	23.	Rear planetary sun gear No.2
12.	Input shaft thrust bearing race	24.	Rear planetary sun gear No.2 thrust bearing race No.1