Suzuki Vitara (LY) 2016-2017 · Service Manual 5 M/T · Repair Instructions

Gear Shift and Select Shaft Assembly Removal and Installation

Precautions: General safety (00)

Removal
1)Remove battery and battery tray. icon 
2)Remove air cleaner suction hose and suction pipe. icon 
3)Support transaxle using chain hoist (1) or engine crane.
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4)Remove engine left mounting No.1 bracket and No.2 bracket. icon 
5)Disconnect gear shift and gear select control cables from transaxle.
6)Disconnect neutral position switch connector, if equipped.
7)Remove gear shift interlock bolt (1) from transaxle case.
8)Remove gear shift guide case bolts (2) and gear shift & select shaft assembly (3).
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Installation
NOTICE:
The fastener is pre-coated with friction stabilizer. If the fastener is reused, it may work loose.
Replace the fastener pre-coated with friction stabilizer with a new one.
1)Install gear shift & select shaft assembly in the following procedure.
a)Install new gasket and gear shift & select shaft assembly (1).
b)Tighten gear shift guide case No.1, No.2 and No.3 bolts by hand.
c)Tighten gear shift guide case No.1 bolt to specified torque.
Tightening torque
Gear shift guide case No.1 bolt* (a): 23 N·m (2.3 kgf-m, 17.0 lbf-ft)
d)Tighten gear shift guide case No.2 and No.3 bolts to specified torque.
Tightening torque
Gear shift guide case No.2 bolt* (b): 23 N·m (2.3 kgf-m, 17.0 lbf-ft)
Gear shift guide case No.3 bolt* (c): 23 N·m (2.3 kgf-m, 17.0 lbf-ft)
2)Install washer and gear shift interlock bolt, and then tighten it to specified torque.
Tightening torque
Gear shift interlock bolt (d): 23 N·m (2.3 kgf-m, 17.0 lbf-ft)
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3)Connect neutral position switch connector, if equipped.
4)Connect gear shift and gear select control cables to transaxle.
5)Install engine left mounting No.1 bracket and No.2 bracket. icon 
6)Remove chain hoist from transaxle.
7)Install air cleaner suction hose and suction pipe. icon 
8)Install battery and battery tray. icon