Front Door Assembly Removal and Installation
Precautions: Precautions for Body, Cab and Accessories · General safety (00)
Removal
1)Remove front door trim.
2)Disconnect door harness connectors from door.
3)Remove door open stopper bolt (1).
4)Support door panel (1) using a jack (2) with rags (3) and a piece of wood (4) placed between jack and door panel as shown in figure.
5)Remove bolts (2) and remove front door (1).
6)Remove door hinge after removing front fender if necessary.
Installation
Reverse removal procedure noting the following points.
•When replacing door, coat inside of replacement door with anti-corrosion wax for proper anti-corrosion treatment.
•Apply sealant “A” to mounting face of door hinge (1) and apply grease “B” to rotating part of door hinge (1).
•Tighten front door hinge bolts and door open stopper bolt to specified torques.
•When door open stopper (1) is installed, face proper matching mark (2) upward.
•Apply sealant “A” to mounting face of door hinge (1) and apply grease “B” to rotating part of door hinge (1).
•When door open stopper (1) is installed, face proper matching mark (2) upward.
—Right side door: Mark “R” faces upward
—Left side door: Mark “L” faces upward
—Left side door: Mark “L” faces upward
•Adjust door striker position.
•After installation, open and close the door to check if it can be closed smoothly and securely.
•After installation, open and close the door to check if it can be closed smoothly and securely.