INSTALLATION
CHARGE AIR COOLER HOSES
HOSE - CHARGE AIR COOLER TO THROTTLE BODY
1. Position hose to mounting location.
2. Connect hose to throttle body.
3. Connect hose to charge air cooler.
4. Tighten hose clamps to 1.7 N·m (15 in. lbs.).
5. Connect Throttle Inlet Pressure (TIP) hose to charge air cooler hose.
6. Connect Inlet Air Temperature (IAT) sensor connector.
7. Install battery tray support bracket.
8. Install battery tray and battery (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BATTERY - INSTALLATION).
9. Connect positive battery cable.
10. Connect negative battery cable.
11. Install air cleaner housing (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION).
HOSE - TURBOCHARGER TO CHARGE AIR COOLER
1. Position hose to mounting location.
2. Temporarily install nuts securing charge air cooler hose to structural collar.
3. Connect hose to turbocharger.
4. Connect hose to charge air cooler.
5. Tighten hose clamps to 1.7 N·m (15 in. lbs.).
6. Tighten nuts securing charge air cooler hose to structural collar.
7. Lower vehicle.
CHARGE AIR COOLER
1. Position charge air cooler to mounting location.
NOTE: When lowering radiator, make sure lower radiator pins engage properly through charge air cooler tabs .
2. Install radiator (Refer to 7 - COOLING/ENGINE/RADIATOR - INSTALLATION).
3. Install fasteners attaching charge air cooler to radiator. Tighten fasteners to 8 N·m (70 in. lbs.).
4. Install radiator fan (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION).
5. Connect charge air cooler hoses. Tighten hose clamps to 1.7 N·m (15 in. lbs.).
6. Install front bumper (Refer to 13 - FRAME & BUMPERS/BUMPERS/FRONT BUMPER REINFORCEMENT - INSTALLATION).
7. Install front bumper fascia (Refer to 13 - FRAME & BUMPERS/BUMPERS/FRONT FASCIA - INSTALLATION).
8. Install upper radiator closure panel and center brace (Refer to 23 - BODY/EXTERIOR/RADIATOR CLOSURE PANEL - INSTALLATION).
9. Install grille (Refer to 23 - BODY/EXTERIOR/GRILLE - INSTALLATION).
10. Install battery tray and battery (Refer to 8 - ELECTRICAL/BATTERY SYSTEM/BATTERY - INSTALLATION).
11. Connect positive battery cable.
12. Connect negative battery cable.
13. Install air cleaner housing (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION).
14. Fill cooling system (Refer to 7 - COOLING/ENGINE - STANDARD PROCEDURE).