Suzuki Vitara (LY) 2016-2017 · Service Manual D16AA · Diagnostic Information and Procedures

DTC P0645

Precautions: General safety (00)

DTC Detecting Condition and Trouble Area
DTC detecting condition Trouble area
P0645: A/C Clutch Relay Control Circuit
Any of the following conditions is met.
•A/C compressor relay drive circuit is open.
•A/C compressor relay drive circuit is shorted to power supply.
•A/C compressor relay drive circuit is shorted to ground.
(1 D/C detection logic but MIL does not light up)
•A/C compressor relay (coil side) and/or its circuit
•ECM
Circuit Diagram
img
[A]: ECM connector (View: [a]) A2: A/C compressor relay drive circuit 2. A/C compressor relay
A1: A/C compressor relay power supply circuit (coil side) 1. ECM 3. A/C compressor
DTC Troubleshooting
Step Action Yes No
1
Was “Engine and Emission Control System Check” performed?
Go to Step 2.
2
A/C compressor relay power supply circuit (coil side) check
1)When ignition is “OFF”, remove A/C compressor relay. icon 
2)Check for proper terminal connection to A/C compressor relay connector.
3)If connections are OK, set ignition “ON”.
4)Check that voltage between “A1” circuit and ground is battery voltage.
Is check result OK?
Go to Step 3.
Repair or replace defective wire harness.
3
A/C compressor relay drive circuit check
1)When ignition is “OFF”, disconnect “E01” connector from ECM.
2)Check for proper terminal connection to “E01” connector.
3)If connections are OK, check the following points.
•Resistance of “A2” circuit: less than 1 Ω
•Resistance between “A2” circuit and ground: infinity
•Resistance between “A2” circuit terminal and other terminal at A/C compressor relay connector: infinity
•Voltage of “A2” circuit: approx. 0 V (When ignition is “ON”)
Is check result OK?
Go to Step 4.
Repair or replace defective wire harness.
4
A/C compressor relay check
1)Check A/C compressor relay for resistance.
•Manual A/C model: icon 
•Automatic A/C model: icon 
Is check result OK?
Replace ECM and recheck DTC. icon 
Replace A/C compressor relay. icon