Suzuki Vitara (LY) 2016-2017 · Service Manual K14C · Repair Instructions

Cylinder Head Cover Removal and Installation

Precautions: General safety (00)

Removal
1)Disconnect negative (–) cable at battery.
2)Remove air cleaner assembly and air cleaner outlet hose. icon 
3)Remove high pressure fuel pump cover. icon 
4)Remove ignition coil assemblies. icon 
5)Disconnect engine harness clamps (1), if necessary.
6)Remove engine harness bracket bolts (2).
7)Remove oil level gauge (3).
8)Disconnect breather hose (4) from cylinder head cover.
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9)Loosen cylinder head cover bolts No.1 (1) and No.2 (2) in numerical order (“1” – “14”) evenly and gradually.
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10)Remove cylinder head cover with cylinder head cover gasket.
Installation
1)Remove oil, old sealant and dust from sealing surfaces on cylinder head and cover.
2)Install new gasket (2) to cylinder head cover (1).
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3)Apply sealant “A” to the mating surface as shown.
“A”: Sealant 99000–31250 (SUZUKI Bond No.1207F)
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4)Install cylinder head cover to cylinder head.
NOTE:
When installing cylinder head cover, use care so that cylinder head cover gasket will not get out of place or fall off.
5)Tighten cylinder head cover bolts No.1 and No.2 according to the following procedure.
a)Temporarily tighten cylinder head cover bolts No.1 (1) to position the cylinder head cover.
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b)Tighten cylinder head cover bolts No.1 and No.2 to 5.0 N·m (0.51 kgf-m, 4.0 lbf-ft) in numerical order (“1” – “14”) evenly and gradually.
c)Retighten cylinder head cover bolts No.2 to 10 N·m (1.0 kgf-m, 7.5 lbf-ft) and cylinder head cover bolts No.1 to 7.5 N·m (0.76 kgf-m, 5.5 lbf-ft) in the same manner as in Step b).
Tightening torque
Cylinder head cover bolt No.1* (a): 5.0 N·m → 7.5 N·m (0.51 kgf-m → 0.76 kgf-m, 4.0 lbf-ft → 5.5 lbf-ft)
Cylinder head cover bolt No.2* (b): 5.0 N·m → 10 N·m (0.51 kgf-m → 1.0 kgf-m, 4.0 lbf-ft → 7.5 lbf-ft)
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6)Connect breather hose (4) to cylinder head cover.
7)Install oil level gauge (3).
8)Tighten engine harness bracket bolts (2).
9)Connect engine harness clamps (1), if removed.
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10)Install ignition coil assemblies. icon 
11)Install high pressure fuel pump cover. icon 
12)Install air cleaner assembly. icon 
13)Connect negative (–) cable at battery.