2007 Liberty KJ Factory Service Manual 19 - STEERING

INSTALLATION

PRESSURE HOSE




1. Install the pressure hose (1) to the vehicle. .


2. Install the pressure hose mounting bracket bolts (2) behind the headlamp assembly . Tighten to to 12 N·m (9 ft.lbs.).
3. Install the pressure hose to the gear. Tighten the hose to28 N·m (21 ft.lbs.).


4. Install the pressure hose (2) at the pump (3) . Tighten the hose to28 N·m (21 ft.lbs.).
5. Install the serpentine belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
6. Install the fan shroud.
7. Install the fan (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION).
8. Install the radiator crossmember (Refer to 23 - BODY/EXTERIOR/RADIATOR CROSSMEMBER - INSTALLATION).
9. Refill the power steering fluid (Refer to 19 - STEERING/PUMP - STANDARD PROCEDURE).

RETURN HOSE (GEAR TO THE COOLER)




1. Install the return hose (1) / cooler assembly to the vehicle.
2. Install the return hose and cooler mounting bracket bolts (2) to the front cradle.


3. Install the return hose (4) at the gear 28 N·m (21 ft.lbs.).
4. Install the serpentine belt (Refer to 7 - COOLING/ACCESSORY DRIVE/DRIVE BELTS - INSTALLATION).
5. Install the fan shroud.
6. Install the fan (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION).
7. Install the radiator crossmember (Refer to 23 - BODY/EXTERIOR/RADIATOR CROSSMEMBER - INSTALLATION).
8. Refill the power steering fluid (Refer to 19 - STEERING/PUMP - STANDARD PROCEDURE).

RETURN HOSE (RESERVOIR TO THE COOLER)


1. Install the return hose to the vehicle.
2. Install the return hose to the pump reservoir.
3. Install the return hose at the cooler.
4. Refill the power steering fluid (Refer to 19 - STEERING/PUMP - STANDARD PROCEDURE).

PRESSURE / RETURN HOSE ASSEMBLY - DIESEL




1. Install the pressure/return hose (1) to the vehicle .


2. Install the power steering hose bundle to the suppressor (1).


3. Install the pressure/return hose mounting bracket bolts (2) to the front cradle .


4. Install the return hose (2) at the gear .
5. Install the pressure hose at the gear (4) .


6. Install the pressure/return hose mounting bracket (2) to the left and right sides of the cradle .


7. Install the two bolts (2) for the hose (1) behind the headlamp bucket on the left side .


8. Install the return hose (2) at the reservoir (1) .
9. Install the pressure line (4) at the pump .
10. Install the fan shroud.
11. Install the clutch fan (Refer to 7 - COOLING/ENGINE/RADIATOR FAN - INSTALLATION).
12. Install the airbox (Refer to 9 - ENGINE/AIR INTAKE SYSTEM/AIR CLEANER HOUSING - INSTALLATION).
13. Refill the power steering fluid.
14. Bleed the power steering system (Refer to 19 - STEERING/PUMP - STANDARD PROCEDURE).
15. Check for leaks.
16. Install the grille and grille reinforcement (Refer to 23 - BODY/EXTERIOR/GRILLE OPENING REINFORCEMENT - INSTALLATION).
17. Install the front fascia (Refer to 13 - FRAME & BUMPERS/BUMPERS/FRONT FASCIA - INSTALLATION).
18. Raise the vehicle and install the lower engine belly pan and push pins.
19. Install the skid plate (Refer to 13 - FRAME & BUMPERS/FRAME/FRONT SKID PLATE - INSTALLATION).