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Last Modified: 11-27-2007 |
1.6 A |
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Service Category: Engine/Hybrid System |
Section: Lubrication |
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Model Year: 2008 |
Model: LX570 |
Doc ID: RM000002S4X00HX |
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Title: 3UR-FE LUBRICATION: OIL PUMP: REMOVAL (2008 LX570) |
REMOVAL
1. REMOVE ENGINE ROOM SIDE COVER LH
2. REMOVE ENGINE ROOM SIDE COVER RH
3. DISCHARGE FUEL SYSTEM PRESSURE
4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
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w/ Navigation System:
After the engine switch is turned off, the HDD navigation system requires approximately 6 minutes to record various types of memory and settings. As a result, after turning the engine switch off, wait 6 minutes or more before disconnecting the cable from the negative (-) battery terminal.
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When disconnecting the cable, some systems need to be initialized after the cable is reconnected
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5. REMOVE UPPER RADIATOR SUPPORT SEAL
6. REMOVE RADIATOR GRILLE
7. DISCONNECT RADIATOR SIDE DEFLECTOR LH
8. DISCONNECT RADIATOR SIDE DEFLECTOR RH (w/o Air Cooled Transmission Oil Cooler)
9. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
(a) Remove the cowl top ventilator louver
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10. REMOVE FRONT FENDER APRON SEAL LH
11. REMOVE FRONT FENDER APRON SEAL FRONT RH
12. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH
13. REMOVE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
14. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY
15. REMOVE NO. 2 ENGINE UNDER COVER
16. DRAIN ENGINE OIL
17. DRAIN ENGINE COOLANT
18. REMOVE V-BANK COVER SUB-ASSEMBLY
19. REMOVE AIR CLEANER HOSE ASSEMBLY
20. REMOVE AIR CLEANER ASSEMBLY
21. REMOVE RADIATOR ASSEMBLY
(a) Remove the radiator
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22. DISCONNECT ENGINE WIRE
(a) Engine Room LH Side:
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(1) Remove the engine room relay block cover.
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(2) Disconnect the 2 connectors and 2 clips from the engine room junction block.
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(3) Disconnect the 4 air injection control driver connectors and wire harness clamp.
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(4) Disconnect the injector connector.
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(5) Disconnect the 4 ignition coil connectors.
(6) Disconnect the 2 VVT sensor connectors.
(7) Disconnect the 4 clamps.
(8) Remove the 2 bolts and ground wire.
(9) Disconnect the noise filter connector.
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(10) Disconnect the engine coolant temperature sensor connector.
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(11) Disconnect the 2 camshaft timing oil control valve connectors.
(12) Disconnect the camshaft position sensor connector.
(13) Disconnect the 3 clamps.
(14) Disconnect the cooler compressor connector.
(b) Engine Room RH Side:
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(1) Disconnect the 2 camshaft timing oil control valve connectors.
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(2) Disconnect the 4 ignition coil connectors.
(3) Disconnect the injector connector.
(4) Disconnect the 2 VVT sensor connectors.
(5) Disconnect the noise filter connector.
(6) Remove the 2 bolts and ground wire.
(7) Disconnect the 2 air pump connectors.
(8) Disconnect the throttle position sensor and throttle control motor connector.
(9) Disconnect the 5 clamps.
23. DISCONNECT AIR PUMP HOSE AND WIRE HARNESS
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(a) Disconnect the No. 2 and No. 3 air hoses.
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(b) Disconnect the 2 clamps.
24. DISCONNECT NO. 2 WATER BY-PASS PIPE
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(a) Disconnect the 3 hoses.
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(b) Remove the 3 bolts and disconnect the No. 2 water by-pass pipe from the cylinder head cover.
25. DISCONNECT COOLER COMPRESSOR ASSEMBLY
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(a) Remove the 3 bolts, nut and stud bolt, and disconnect the cooler compressor.
HINT:
It is not necessary to completely remove the compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.
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26. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY
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(a) Remove the 2 bolts and disconnect the fuel tube.
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27. REMOVE OIL FILTER ELEMENT
28. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE
29. REMOVE OIL PRESSURE SENDER GAUGE ASSEMBLY
30. REMOVE NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY (w/ Oil Cooler)
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(a) Remove the 3 bolts.
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(b) Disconnect the 4 hoses and remove the water by-pass pipe.
31. REMOVE NO. 1 OIL COOLER BRACKET (w/ Oil Cooler)
32. REMOVE OIL FILTER BRACKET (w/ Oil Cooler)
33. REMOVE OIL FILTER BRACKET (w/o Oil Cooler)
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(a) Remove the 2 bolts, 2 nuts and oil filter bracket.
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(b) Remove the 2 O-rings.
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34. REMOVE INTAKE MANIFOLD
35. DISCONNECT VANE PUMP ASSEMBLY
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(a) Disconnect the 2 clamps and power steering oil pressure switch connector.
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(b) Remove the 2 bolts and disconnect the vane pump.
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36. DISCONNECT OIL COOLER PIPE ASSEMBLY
37. REMOVE GENERATOR ASSEMBLY
38. REMOVE NO. 1 WATER BY-PASS HOSE
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(a) Remove the No. 1 water by-pass hose by disconnecting the hose from the water inlet housing and front water by-pass joint.
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39. REMOVE WATER BY-PASS PIPE SUB-ASSEMBLY
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(a) Remove the bolt and disconnect the air tube.
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(b) Disconnect the 2 hoses.
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(c) Remove the 2 bolts and water by-pass pipe.
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40. REMOVE FRONT WATER BY-PASS JOINT
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(a) Disconnect the No. 2 water by-pass hose from the water by-pass joint.
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(b) Remove the 4 nuts, water by-pass joint and 2 gaskets.
41. REMOVE NO. 2 ENGINE COVER
42. REMOVE NO. 1 ENGINE COVER
43. REMOVE AIR TUBE SUB-ASSEMBLY
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(a) Remove the bolt, disconnect the 2 hoses, and remove the air tube.
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44. REMOVE WATER INLET HOUSING
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(a) Remove the 3 bolts, water inlet housing and gasket.
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45. REMOVE WATER PUMP PULLEY
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(a) Using SST, hold the water pump pulley.
SST: 09960-10010
09962-01000
09963-01000
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(b) Remove the 4 bolts and water pump pulley.
46. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY
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(a) Remove the bolt and idler pulley.
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47. REMOVE FLUID COUPLING BRACKET
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(a) Remove the 4 bolts and fluid coupling bracket.
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48. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
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(a) Remove the standard bolt, 6 mm hexagon wrench bolt and belt tensioner.
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49. REMOVE IGNITION COIL ASSEMBLY
(a) Remove the 8 bolts and 8 ignition coils.
50. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY LH
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(a) Remove the 14 bolts, seal washer, cylinder head cover and gasket.
HINT:
Make sure the removed parts are returned to the same places they were removed from.
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(b) Remove the 5 gaskets from the camshaft bearing caps (No. 2, No. 3).
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51. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY RH
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(a) Remove the bolt and noise filter.
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(b) Remove the 14 bolts, seal washer, cylinder head cover and gasket.
HINT:
Make sure the removed parts are returned to the same places they were removed from.
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(c) Remove the 5 gaskets from the camshaft bearing caps (No. 1, No. 3).
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52. REMOVE SPARK PLUG TUBE GASKET
53. REMOVE CRANKSHAFT PULLEY
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(a) Using SST, loosen the crankshaft pulley set bolt until 2 or 3 threads are engaged.
SST: 09213-70011
09213-70020
SST: 09330-00021
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(b) Using the pulley set bolt and SST, remove the crankshaft pulley.
SST: 09950-50013
09951-05010
09952-05010
09953-05010
09954-05011
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54. DISCONNECT WIRE HARNESS CLAMP BRACKET
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(a) Remove the bolt and disconnect the bracket.
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55. REMOVE CRANKSHAFT TIMING GEAR KEY
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(a) Using a screwdriver, remove the timing gear key from the crankshaft.
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56. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY
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(a) Remove the 28 bolts and nut shown in the illustration.
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(b) Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver as shown in the illustration.
NOTICE:
Be careful not to damage the contact surfaces of the cylinder head, cylinder block and chain cover.
HINT:
Tape the screwdriver tip before use.
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(c) Remove the oil pump gasket from the cylinder block.
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(d) Remove the O-ring from the oil pan.
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57. REMOVE WATER INLET PIPE
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(a) Remove the water inlet pipe.
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(b) Remove the 2 O-rings from the water inlet pipe.
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