Suzuki Vitara (LY) 2016-2017 · Service Manual D16AA · Repair Instructions

Camshaft Housing Assembly Removal and Installation

Precautions: General safety (00)

Removal
1)Remove engine assembly. icon 
2)Remove engine oil vapor pipe (1).
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3)Remove timing belt. icon 
4)Remove common rail. icon 
5)Remove fuel injector. icon 
6)Remove exhaust manifold upper cover.
7)Remove turbocharger lubrication pipe and gaskets.
8)Remove intake manifold bracket (1).
9)Remove EGR-2 valve bracket. icon 
10)Remove camshaft housing bolts in numerical order (“1” – “18”) evenly and gradually.
11)Remove camshaft housing assembly (2) and gasket.
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12)Remove dowel pins, if necessary.
Installation
1)Clean mating surfaces of camshaft housing assembly and cylinder head.
2)Install dowel pins (1) to cylinder head, if removed.
3)Install new gasket (2) to cylinder head.
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4)Install camshaft housing assembly (1) to cylinder head.
5)Tighten camshaft housing bolts in numerical order (“1” – “18”) evenly and gradually until specified torque is obtained.
Tightening torque
Camshaft housing bolt* (a): 26 N·m (2.7 kgf-m, 19.5 lbf-ft)
6)Install EGR-2 valve bracket. icon 
7)Install intake manifold bracket (2).
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8)Install turbocharger lubrication pipe and new gaskets.
9)Install exhaust manifold upper cover.
10)Install fuel injector. icon 
11)Install common rail. icon 
12)Install timing belt. icon 
13)Install engine oil vapor pipe (1).
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14)Install engine assembly. icon