Suzuki Vitara (LY) 2016-2017 · Service Manual Repair Instructions

Apron Side Member Removal and Installation

Precautions: Precautions for Body Structure · Precautions for Body, Cab and Accessories · General safety (00)

NOTE:
The figure below shows condition where the following parts are removed.
•Front fender icon 
•Hood lock member and lamp support brace icon 
•Front fender lower bracket, front fender bracket and front fender rear bracket icon 
•Cowl side outer member icon 
•Dash side front panel with cowl top side front panel icon 
•Fender apron panel and fender apron extension icon 
img
General Notes
Welding method and number of welding points are the same on both sides. This repair instruction shows procedure for left side.
Removal
1)Drill out welding spots and remove apron side rear reinforcement.
img
2)Drill out welding spots and remove apron side member.
img
icon1: Grind welding spots using belt sander, if necessary. icon2: Grind continuous weld using belt sander.
Installation
NOTE:
•Before conducting any weld, check installation position and condition for installation part(s).
—Front body: icon 
—Underbody: icon 
•Perform repair while taking into consideration installation of parts that affect appearance. icon 
1)Install apron side member.
2)Conduct resistance spot weld, plug weld and continuous weld.
img
3)Install apron side rear reinforcement.
4)Conduct plug weld.
img