Section 1 - Engine
Section 1 - Engine
Section 1A - Engine General Information and Diagnosis
M16A
| Reference | Specification |
|---|---|
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Vehicle equipped with the OBD system of Type A |
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Vehicle equipped with the OBD system of Type B |
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Vehicle equipped with the OBD system of Type C |
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Vehicle equipped with the OBD system of Type D |
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Vehicle equipped with the OBD system of Type E |
K14C
| Reference | Specification |
|---|---|
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Vehicle equipped with the OBD system of Type A |
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Vehicle equipped with the OBD system of Type B |
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Vehicle equipped with the OBD system of Type C |
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Vehicle equipped with the OBD system of Type D |
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Vehicle equipped with the OBD system of Type E |
Section 1B - Aux. Emission Control Devices
M16A
| Reference | Specification |
|---|---|
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EVAP canister purge valve resistance |
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EVAP canister holding vacuum pressure |
K14C
| Reference | Specification |
|---|---|
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EVAP canister purge valve resistance |
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EVAP canister holding vacuum pressure |
D16AA
| Reference | Specification |
|---|---|
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EGT sensor resistance |
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A/F sensor heater resistance |
Section 1C - Engine Electrical Devices
M16A
| Reference | Specification |
|---|---|
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Throttle valve default position |
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Throttle valve opening angle |
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Throttle motor resistance |
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MAP sensor reference voltage |
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HO2S heater resistance |
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CMP sensor resistance |
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CKP sensor resistance |
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OCV resistance |
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Battery current (Reference) |
K14C
| Reference | Specification |
|---|---|
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Throttle valve default position |
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Throttle valve opening angle |
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Throttle motor resistance |
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MAP sensor reference voltage |
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HO2S heater resistance |
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CKP sensor resistance |
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Boost pressure sensor reference voltage |
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IAT sensor-2 resistance |
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ABV-VSV resistance |
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WGV-VSV resistance |
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OCV resistance |
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Battery current (Reference) |
D16AA
| Reference | Specification |
|---|---|
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IAT sensor-1 resistance |
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Glow plug resistance |
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Inlet throttle valve resistance |
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Reference resistance of ECT sensor |
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CMP sensor signal voltage |
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CKP sensor resistance |
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Boost pressure sensor output voltage |
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IAT sensor-2 resistance |
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VDOP solenoid valve resistance |
Section 1D - Engine Mechanical
M16A
| Reference | Specification |
|---|---|
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Compression pressure |
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Vacuum specification (at sea level) |
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Shim thickness specification |
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Available shims No. |
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Depth |
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Sealant amount for timing chain cover |
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Formula for torque wrench reading value when using special tool |
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Flywheel / drive plate face runout |
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Cam height “a” of camshaft |
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Camshaft runout |
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Camshaft journal clearance |
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Camshaft journal diameter [A] |
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Camshaft journal housing bore diameter [B] |
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Camshaft bearing thickness |
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Cylinder head to tappet clearance |
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Tappet outside diameter [A] |
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Cylinder head tappet bore [B] |
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Valve guide protrusion (In and Ex) |
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Valve stem and valve guide specification |
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Valve stem end deflection limit |
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Valve protrusion “a” standard |
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Valve head radial runout |
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Standard seating width “a” revealed by contact pattern on valve face |
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Seat width for intake valve seat |
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Seat width for exhaust valve seat |
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Distortion of mating surface of cylinder head and cylinder head gasket |
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Distortion of seating faces intake manifold and exhaust manifold on cylinder head |
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Cylinder head bolt diameter measurement points |
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Cylinder head bolt diameter difference (deformation) |
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Valve spring free length “a” |
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Valve spring preload when compressed to 30.5 mm (1.2008 in.) |
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Valve spring squareness “a” |
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Cylinder bore diameter |
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Cylinder taper and out-of-round |
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Piston diameter specification |
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Piston clearance |
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Ring groove clearance |
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Piston ring end gap |
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Piston pin clearance in connecting rod small-end |
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Piston pin clearance in piston |
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Small-end bore |
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Piston pin outside diameter |
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Diameter of piston pin hole in piston |
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Big-end side clearance |
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Connecting rod alignment |
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Connecting rod bolt measurement points |
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Connecting rod bolt diameter difference |
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Crankshaft pin diameter |
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Crankshaft pin taper ([a] – [b]) and out-of-roundness ([1] – [2]) |
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Connecting rod bearing clearance |
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Connecting rod big-end inside diameter |
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Crankshaft pin outer diameter |
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Standard size connecting rod bearing thickness |
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Connecting rod bearing cross-reference selection table (standard size) |
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Engine rear crankshaft oil seal installing position (depth) |
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Sealant amount for rear oil seal housing |
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Crankshaft runout |
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Crankshaft thrust play |
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Thrust bearing thickness |
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Crankshaft journal outside diameter |
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Crankshaft out-of-roundness ([1] – [2]) and taper ([a] – [b]) |
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Main bearing clearance |
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Crankshaft journal diameter |
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Crankshaft bearing cap bore |
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Standard size crankshaft main bearing thickness |
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Main bearing cross-reference selection table (standard size) |
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Undersize crankshaft main bearing thickness |
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Finished journal diameter |
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Main bearing cross–reference table (undersize) |
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Main bearing cap bolt diameter measurement points |
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Main bearing cap bolt diameter difference |
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Cylinder block flatness |
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Oversize piston specification |
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Measurement position for piston diameter |
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Cylinder bore diameter to be rebored |
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Piston clearance |
K14C
| Reference | Specification |
|---|---|
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Compression pressure |
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Negative pressure specification (at sea level) |
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Negative pressure specification |
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Negative pressure specification |
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Actuator rod travel |
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Negative pressure specification |
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Depth |
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Sealant bead size for timing chain cover |
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Flywheel or drive plate face runout |
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Sealant bead size for camshaft intake rear housing |
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Cam height of camshaft |
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Camshaft runout |
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Camshaft journal clearance |
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Camshaft journal diameter [A] |
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Camshaft housing bore diameter [B] |
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Camshaft housing thrust clearance |
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Intake valve guide protrusion |
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Exhaust valve guide protrusion |
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Valve stem and valve guide specification |
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Valve stem end deflection limit |
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Valve protrusion “a” |
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Valve head radial runout |
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Standard seating width “a” revealed by contact pattern on valve face |
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Seat width for intake valve seat |
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Seat width for exhaust valve seat |
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Distortion of mating surface of cylinder head and cylinder head gasket |
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Distortion of seating faces intake manifold and exhaust manifold on cylinder head |
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Cylinder head bolt diameter measurement points |
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Cylinder head bolt diameter difference (deformation) |
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Valve spring free length “a” |
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Intake valve spring preload when compressed to 33.9 mm (1.335 in.) |
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Exhaust valve spring preload when compressed to 33.9 mm (1.335 in.) |
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Intake valve spring squareness “a” |
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Exhaust valve spring squareness “a” |
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Cylinder bore diameter |
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Cylinder taper and out-of-round |
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Piston diameter specification |
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Piston clearance |
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Ring groove clearance |
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Piston ring end gap |
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Piston pin clearance in connecting rod small-end |
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Piston pin clearance in piston |
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Small-end bore |
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Piston pin outside diameter |
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Diameter of piston pin hole in piston |
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Big-end side clearance |
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Connecting rod alignment |
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Connecting rod bolt measurement points |
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Connecting rod bolt diameter difference |
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Crankshaft pin diameter |
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Crankshaft pin taper ([a] – [b]) and out-of-roundness ([1] – [2]) |
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Connecting rod bearing clearance |
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Connecting rod big-end inside diameter |
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Crankshaft pin outer diameter |
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Standard size connecting rod bearing thickness |
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Connecting rod bearing cross-reference selection table (standard size) |
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Rear oil seal installing position (depth) |
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Sealant amount for oil seal housing |
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Crankshaft runout |
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Crankshaft thrust play |
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Thrust bearing thickness |
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Crankshaft journal outside diameter |
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Crankshaft out-of-roundness ([1] – [2]) and taper ([a] – [b]) |
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Main bearing clearance |
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Crankshaft journal diameter |
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Crankshaft bearing cap bore |
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Standard size crankshaft main bearing thickness |
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Main bearing cross-reference selection table (standard size) |
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Undersize crankshaft main bearing thickness |
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Finished journal diameter |
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Main bearing cross–reference table (undersize) |
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Main bearing cap bolt diameter measurement points |
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Main bearing cap bolt diameter difference |
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Cylinder block flatness |
D16AA
| Reference | Specification |
|---|---|
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Compression pressure |
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Vacuum pressure specification |
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Valve lift “c” (Reference) |
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Camshaft journal diameter |
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Camshaft journal bore diameter |
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Average of piston protrusion |
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Cylinder head gasket specification |
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Valve stem diameter [A] |
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Valve guide bore [B] |
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Stem-to-guide clearance |
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Valve seat |
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Valve guide outside diameter “a” |
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Distortion of cylinder head surface on piston side |
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Cylinder head height |
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Valve spring free length (Reference) |
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Valve spring preload |
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Cylinder bore diameter |
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Taper |
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Out-of-round |
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Piston diameter specification |
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Piston clearance |
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Ring groove clearance |
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Difference of weight between all pistons |
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Piston ring end gap |
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Piston pin clearance in small end |
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Small end bore inner diameter |
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Piston pin outer diameter |
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Difference of weight between all connecting rods |
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Crankshaft pin diameter |
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Connecting rod bearing clearance |
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Connecting rod big-end inside diameter |
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Crankshaft pin diameter |
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Standard size of connecting rod bearing thickness |
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Specification of new standard connecting rod bearing size |
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Finished journal diameter |
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Reground limit |
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Undersize bearing specification |
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Crankshaft thrust play |
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Main bearing clearance |
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Journal diameter |
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Journal bore diameter |
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Standard size main bearing thickness |
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New standard size crankshaft main bearing specification |
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Finished journal diameter |
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Reground limit |
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Undersize bearing specification |
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Flatness limit |
Section 1E - Engine Lubrication System
M16A
| Reference | Specification |
|---|---|
|
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Oil pressure specification |
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Oil pressure sensor specification |
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Sealant amount for oil pan |
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Radial clearance between outer rotor and case of oil pump |
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Side clearance of oil pump inner rotor |
K14C
| Reference | Specification |
|---|---|
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Oil pressure specification |
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Oil pressure sensor specification |
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Sealant amount for oil pan |
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Radial clearance between outer rotor and timing chain cover |
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Side clearance of oil pump inner rotor |
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Relief valve spring free length and load |
D16AA
| Reference | Specification |
|---|---|
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Oil pressure specification |
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Engine oil specification |
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Oil pressure switch-1 specification |
Section 1F - Engine Cooling System
M16A
| Reference | Specification |
|---|---|
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Coolant table |
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Cooling system holding pressure |
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Radiator cap holding pressure |
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Temperature at which valve starts to open (lift 0.05 mm (0.002 in)) |
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Temperature at which valve becomes fully open |
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Valve lift |
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Radiator cooling fan operation |
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Reference: Fan motor specified current at 12 V |
K14C
| Reference | Specification |
|---|---|
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Coolant table |
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Cooling system holding pressure |
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Radiator cap valve opening pressure |
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Temperature at which valve starts to open (lift 0.05 mm (0.002 in)) |
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Temperature at which valve becomes fully open |
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Valve lift |
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Radiator cooling fan operation |
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Reference: Fan motor specified current at 12 V |
D16AA
| Reference | Specification |
|---|---|
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Anti-freeze proportioning table |
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Cooling system holding pressure |
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Degassing tank cap holding pressure |
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Radiator cooling fan operation |
Section 1G - Fuel System
M16A
| Reference | Specification |
|---|---|
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Fuel pressure specification |
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Clearance between fuel tank and fuel tank filler hose clamp |
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Position of clamp screw mid-point within range |
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Protruding length of band part of clamp |
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Clearance between 2nd spool and fuel filler hose end |
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Position range for center of clamp screw thread |
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Reference resistance of fuel injector |
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Reference injected fuel volume |
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Fuel leakage |
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Fuel level sensor specifications (market code P37) |
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Fuel level sensor specifications (except P37) |
K14C
| Reference | Specification |
|---|---|
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Fuel pressure specification |
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Clearance between fuel tank and fuel tank filler hose clamp |
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Position of clamp screw mid-point within range |
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Protruding length of band part of clamp |
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Clearance between 2nd spool and fuel filler hose end |
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Position range for center of clamp screw thread |
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High pressure fuel pump solenoid resistance |
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Reference resistance of fuel injector |
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Amount of the agent |
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Fuel level sensor specifications (market code P37) |
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Fuel level sensor specifications (except P37) |
D16AA
| Reference | Specification |
|---|---|
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Clearance between fuel tank and fuel tank filler hose clamp |
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Range of clamp screw mid-point position |
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Protruding length of band part of clamp |
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Clearance between 2nd spool and fuel filler hose end |
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Position range for center of clamp screw thread |
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Resistance of fuel injector |
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Fuel flow actuator resistance |
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Fuel level sensor specifications |
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Reference: Fuel heater specified current at 13.5 V |
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Fuel temperature sensor resistance |
Section 1H - Ignition System
M16A
| Reference | Specification |
|---|---|
|
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Ignition order |
K14C
| Reference | Specification |
|---|---|
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Ignition order |
Section 1I - Starting System
M16A
| Reference | Specification |
|---|---|
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Specified current (No-load performance test) |
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Brush length |
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Brush spring tension |
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Commutator out of round |
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Commutator outside diameter |
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Commutator insulator depth “a” |
K14C
| Reference | Specification |
|---|---|
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Specified current (No-load performance test) |
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Brush length |
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Brush spring tension |
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Commutator out of round |
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Commutator outside diameter |
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Commutator insulator depth “a” |
D16AA
| Reference | Specification |
|---|---|
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Specified current (No-load performance test) |
Section 1J - Charging System
M16A
| Reference | Specification |
|---|---|
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Specification for undercharged battery (No-load check) |
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Specification for undercharged battery (Load check) |
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Standard resistance between slip rings of rotor |
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Exposed brush length “a” |
K14C
| Reference | Specification |
|---|---|
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Specification (No-load check) |
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Specification (Load check) |
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Standard resistance between slip rings of rotor |
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Exposed brush length “a” |
D16AA
| Reference | Specification |
|---|---|
|
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Specification for undercharged battery (No-load check) |
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Specification for undercharged battery (Load check) |
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Standard resistance between slip rings of rotor |
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Slip ring diameter |
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Exposed brush length “a” |