Suzuki Vitara (LY) 2016-2017 · Service Manual Tightening torques

Section 5 - Transmission / Transaxle

Section 5 - Transmission / Transaxle
Section 5A - Automatic Transmission/Transaxle
NOTE:
For fastener(s) with * (asterisk) below, refer to the specified procedure in “Repair Instructions”.
Fastening part Tightening torque Note
N·m kgf-m lbf-ft
Fluid pressure check hole bolt 7.4 0.75 5.5 icon  
ATF over flow plug 7.5 0.76 5.5 icon icon icon  
ATF filler plug (Torx®) 39 4.0 29.0 icon  
ATF filler plug (hexagon head) 37 3.8 27.5 icon  
ATF drain plug 47 4.8 35.0 icon  
Select lever knob screw 1.3 0.13 1.0 icon  
Valve body bolt* 10 1.0 7.5 icon  
ATF temperature sensor clamp bolt 7.0 0.71 5.5 icon  
Transaxle side oil pan bolt 13 1.3 9.5 icon  
ATF cooler pipe bolt 11 1.1 8.5 icon icon icon  
TCM bolt 25 2.5 18.5 icon  
Manual select lever nut 12 1.2 9.0 icon  
ATF cooler bolt 21 2.1 15.5 icon  
Torque converter locating bolt 23 2.3 17.0 icon icon  
Torque converter bolt 23 2.3 17.0 icon icon  
Clutch housing lower plate bolt 11 1.1 8.5 icon  
Battery ground cable bolt 25 2.5 18.5 icon icon  
Oil strainer bolt 5.4 0.55 4.0 icon  
Output shaft speed sensor bolt 5.4 0.55 4.0 icon  
Input shaft speed sensor bolt 5.4 0.55 4.0 icon  
Torque converter housing plug 7.5 0.76 5.5 icon  
Oil reservoir lock plate bolt 5.4 0.55 4.0 icon  
Lubrication tube clamp bolt 5.4 0.55 4.0 icon  
Transaxle case plug 7.5 0.76 5.5 icon  
Torque converter housing bolt 29 3.0 21.5 icon icon icon  
Counter drive gear bolt 62 6.3 46.0 icon  
Transaxle lubrication tube clamp bolt 9.8 1.0 7.5 icon  
Parking lock pawl bracket bolt 9.8 1.0 7.5 icon  
Spring guide sleeve bolt 9.8 1.0 7.5 icon  
Manual detent spring bolt 9.8 1.0 7.5 icon  
Brake band anchor bolt 167 17.0 123.5 icon  
Oil pump bolt 25 2.5 18.5 icon  
Reference:
For the tightening torques of fasteners not specified in this page, refer to:
Section 5B - Manual Transmission/Transaxle
5 M/T
NOTE:
For fastener(s) with * (asterisk) below, refer to the specified procedure in “Repair Instructions”.
Fastening part Tightening torque Note
N·m kgf-m lbf-ft
Transaxle oil level / filler plug 21 2.1 15.5 icon icon  
Transaxle oil drain plug 21 2.1 15.5 icon  
Back up light switch 19 1.9 14.0 icon  
Gear shift guide case No.1 bolt* 23 2.3 17.0 icon  
Gear shift guide case No.2 bolt* 23 2.3 17.0 icon  
Gear shift guide case No.3 bolt* 23 2.3 17.0 icon  
Gear shift interlock bolt 23 2.3 17.0 icon  
Countershaft nut 100 10.2 74.0 icon  
5th gear shift fork bolt 10 1.0 7.5 icon  
Input shaft nut 100 10.2 74.0 icon  
Side cover bolt 10 1.0 7.5 icon  
Reverse gear shift lever bolt 23 2.3 17.0 icon  
Transaxle case bolt 23 2.3 17.0 icon  
Reverse gear shaft bolt 23 2.3 17.0 icon  
Left case plate bolt 31 3.2 23.0 icon icon  
Oil gutter bolt 10 1.0 7.5 icon  
Breather cover plate bolt 10 1.0 7.5 icon  
Final gear bolt 100 10.2 74.0 icon  
Reference:
For the tightening torques of fasteners not specified in this page, refer to:
K14C-6M/T Model
Fastening part Tightening torque Note
N·m kgf-m lbf-ft
Transaxle oil level / filler plug 27 2.8 20.0 icon icon  
Transaxle oil drain plug 21 2.1 15.5 icon  
Back up light switch 19 1.9 14.0 icon  
Neutral position switch 23 2.3 17.0 icon icon  
Battery ground cable bolt 11 1.1 8.5 icon  
Guide case No.1 bolt 23 2.3 17.0 icon  
Guide case No.2 bolt 23 2.3 17.0 icon  
Gear shift interlock bolt 23 2.3 17.0 icon  
Gear shift locating spring 28 2.9 21.0 icon  
Reverse gear shift lever bolt 23 2.3 17.0 icon  
Transaxle case bolt 23 2.3 17.0 icon  
Final gear bolt 100 10.2 74.0 icon  
Reference:
For the tightening torques of fasteners not specified in this page, refer to:
D16AA-6M/T Model
Fastening part Tightening torque Note
N·m kgf-m lbf-ft
Transaxle oil level / filler plug 21 2.1 15.5 icon icon  
Transaxle oil drain plug 21 2.1 15.5 icon  
Back up light switch 19 1.9 14.0 icon  
Neutral position switch 23 2.3 17.0 icon icon  
Guide case No.1 bolt 23 2.3 17.0 icon  
Guide case No.2 bolt 23 2.3 17.0 icon  
Gear shift interlock bolt 23 2.3 17.0 icon  
Gear shift locating spring 28 2.9 21.0 icon  
Reverse gear shift lever bolt 25 2.5 18.5 icon  
Transaxle case bolt 55 5.6 40.5 icon  
Gear shift locating bolt 15 1.5 11.0 icon  
Countershaft right bearing stopper bolt 11 1.1 8.5 icon  
Final gear bolt 120 12.2 88.5 icon  
Reference:
For the tightening torques of fasteners not specified in this page, refer to:
Section 5C - Clutch
5 M/T
NOTE:
For fastener(s) with * (asterisk) below, refer to the specified procedure in “Repair Instructions”.
Fastening part Tightening torque Note
N·m kgf-m lbf-ft
CPP No.1 switch lock nut 7.5 0.76 5.5 icon  
CPP No.2 switch lock nut 7.5 0.76 5.5 icon  
Clutch bleeder plug 5.0 0.51 4.0 icon  
Clutch master cylinder nut 13 1.3 9.5 icon  
Clutch operating cylinder assembly bolt 10 1.0 7.5 icon  
Clutch fluid pipe flare nut 16 1.6 12.0 icon  
Clutch cover bolt* 5.0 N·m → 23 N·m (0.51 kgf-m → 2.3 kgf-m, 4.0 lbf-ft → 17.0 lbf-ft) icon  
Clutch cover bolt 23 2.3 17.0 icon  
Reference:
For the tightening torques of fasteners not specified in this page, refer to:
K14C-6M/T Model
NOTE:
For fastener(s) with * (asterisk) below, refer to the specified procedure in “Repair Instructions”.
Fastening part Tightening torque Note
N·m kgf-m lbf-ft
Clutch bleeder plug 5.0 0.51 4.0 icon  
Clutch operating cylinder assembly bolt 10 1.0 7.5 icon  
Clutch fluid pipe flare nut 16 1.6 12.0 icon  
Clutch cover bolt* 5.0 N·m → 23 N·m (0.51 kgf-m → 2.3 kgf-m, 4.0 lbf-ft → 17.0 lbf-ft) icon  
Clutch cover bolt 23 2.3 17.0 icon  
Reference:
For the tightening torques of fasteners not specified in this page, refer to:
D16AA-6M/T Model
Fastening part Tightening torque Note
N·m kgf-m lbf-ft
Clutch operating cylinder assembly bolt 10 1.0 7.5 icon  
Clutch fluid pipe flare nut 16 1.6 12.0 icon  
Clutch cover bolt 23 2.3 17.0 icon icon  
Reference:
For the tightening torques of fasteners not specified in this page, refer to:
Section 5F - Twin Clutch Transmission/Transaxle
Fastening part Tightening torque Note
N·m kgf-m lbf-ft
Oil drain plug 21 2.1 15.5 icon  
Smart drive unit nut 4.5 0.46 3.5 icon  
Select lever nut 13 1.3 9.5 icon  
Select lever knob screw 2.5 0.25 2.0 icon  
Twin clutch system actuation fluid reservoir bolt No.1 10 1.0 7.5 icon  
Twin clutch system actuation fluid reservoir bolt No.2 10 1.0 7.5 icon  
Solenoid valve unit bolt 20 2.0 15.0 icon  
Solenoid valve unit lower bolt 20 2.0 15.0 icon  
Hydraulic system filter bolt 6.0 0.61 4.5 icon  
Electric motor bolt 10 1.0 7.5 icon  
Accumulator 110 11.2 81.5 icon  
Accumulator pipe flare nut 18 1.8 13.5 icon  
Parking unit bolt 26 2.7 19.5 icon  
Oil pan bolt 10 1.0 7.5 icon  
Parking position sensor bolt 11 1.1 8.5 icon  
Transaxle case bolt 26 2.7 19.5 icon  
Transfer adaptor bolt 85 8.7 63.0 icon  
Gear mounting retaining bolt 100 10.2 74.0 icon  
Right bearing outer race mounting plate bolt No.1 (M12) 80 8.2 59.0 icon  
Right bearing outer race mounting plate bolt No.2 (M8) 26 2.7 19.5 icon  
Lower countershaft nut 110 11.2 81.5 icon  
Upper countershaft bolt 110 11.2 81.5 icon  
Final gear bolt 35 N·m → +50° (3.6 kgf-m → +50°, 26.0 lbf-ft → +50°) icon  
Odd gear clutch control actuator bolt 10 1.0 7.5 icon  
Odd gear clutch assembly bolt 25 2.5 18.5 icon  
Even gear clutch assembly mounting bolt 20 2.0 15.0 icon  
Even gear clutch control actuator bolt 10 1.0 7.5 icon  
Reference:
For the tightening torques of fasteners not specified in this page, refer to: